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The filling machine is a common mechanical equipment in the daily chemical production process. The full-automatic filling machine can not only greatly save human resources and increase production, but also have a precise control over the quantity of the filling machine. Since the filling machine is a common mechanical equipment in the factory, it is necessary to have a certain understanding of the safe operation methods and maintenance of the filling machine in order to ensure the safe production of the machine. Now let the engineers of Tongsai filling equipment take us to see the safe operation methods and maintenance of the filling machine equipment!
1、 Operation method
1. Pre use inspection: after the machine is installed, turn on the power supply, test run the three-phase motor, ensure the correct direction of operation, ensure the pressure and flow of compressed air, check whether each motor and bearing need to be lubricated, it is strictly prohibited to operate without oil, and start the machine only after it is normal, and observe whether the fasteners at each part are loose. It can be used normally only after the operation of each part is stable.
2. Check whether the function of safety facilities is normal.
3. Before starting up, carefully check whether there are materials in all liquid storage tanks, whether the chain plate is stuck, whether there are sundries on the conveyor belt, whether there are bottle caps in the storage cover track, and whether the water source, power supply and air source are connected. After all conditions are ready, turn on the main power QF, and the power indicator light is on. If the fault indicator light and emergency stop indicator light are not on, the starting conditions are met. Press the control box and touch screen switch, and the whole machine starts running, enters the external washing Washing and filling are fully automatic. When stopping, press the stop button at the filling place and the control box. After stopping, turn off the main power supply of the control cabinet.
2、 Safety rules for use
1. There is no foreign matter in the filling machine equipment (such as tools, rags, etc.);
2. The filling machine is not allowed to have abnormal sound and vibration. If there is any, stop the machine immediately, check the reason, and never make various adjustments to the rotating parts when the machine is running;
3. All protective objects should be safe and reliable. It is strictly forbidden to wear clothes that may be caught by moving parts (such as scarves, bracelets, watches, etc.); People with long hair should wear hair masks;
4. It is forbidden to clean the electrical unit with water and other liquids;
5. Wear work clothes, gloves, glasses, etc. during cleaning to prevent strong acid and alkali corrosion;
6. When the machine is running, someone must monitor it, and do not use tools or other objects to approach the machine;
7. Personnel irrelevant to operation and maintenance are strictly prohibited from approaching the equipment to prevent industrial injury.
3、 Maintenance and service
1. Regular inspection and maintenance: motors, bearings, conveyor belts, chains, pneumatic components such as cylinders, solenoid valves, speed regulating valves and electrical parts should be inspected every month. The inspection method can be manually adjusted to check the quality and action reliability. The air cylinder and electromagnetic directional valve mainly check whether there is air leakage and stagnation. The solenoid valve can be manually forced to judge whether the solenoid coil is burned and the valve is blocked. The electrical part may be verified by comparing the input and output signal indicators, such as checking whether the switching elements are damaged, whether the circuit is broken, and whether each output element works normally.
2. Daily inspection and maintenance: every shift should routinely check whether the filling valve, double edge can sealing system, motor, conveyor belt and chain operate normally, and whether there is abnormal vibration and abnormal sound; Tighten the loose fasteners in time. Whether the cooling and lubrication system is abnormal, whether there is abnormal overheating and discoloration, and timely add the required brand of lubricating oil as appropriate.
4、 Precautions
1. The motor and casing must be grounded, and the zero line and ground line must be separated;
2. The power incoming line of this machine must be introduced through the leakage switch. It is strictly forbidden to change the line without permission and connect it without permission. It is strictly forbidden to place any sundries in the electric cabinet;
3. Pneumatic components are required to be filled with pneumatic special lubricating oil to prolong the service life of cylinder and electromagnetic directional valve;
4. The water pump is strictly prohibited from working without water, and the supply of cleaning water is guaranteed during operation so as to flush the overflow materials.
5、 Equipment cleaning requirements
1. Clean all valves, nozzles, pipelines, conveyor belts and liquid storage tanks of the equipment before and after work every day;
2. The operator shall keep the records of disinfection and cleaning process for reference.
For more operation and use of filling machines and other equipment, please consult Tongsai customer service!
